Yearly Archives - 2021

25 Dec

FAIRCOAT DAMPPROOF – DAMPPROOF COATING FOR INTERNAL WALLS, CEILINGS AND RCC WATER TANKS

Why do we need water proofing? There is a simple answer to this.
Water proofing is required to stop the ingress of water in the structure making it water resistant. It acts as a protective coating from other elements as well such as oil and grease, chemical attacks, acid rain etc. The dual purpose of Faircoat Damproof allows us to achieve both our purposes of waterproofing and protective coating.

Faircoat Dampproof is best suited when used to protect the internal wall, ceilings etc from all possible attacks of dampness, leakage to the structure & also when you need an antimicrobial coating. It is widely used to prevent any leakage of oil and chemicals from bund areas where large quantity of such harmful substance is stored. We all have come across external walls where graffiti art is done which is extremely difficult to remove. Faircoat Damproof is the absolute solution, as it is easily cleanable and hygienic. Hence, maintaining the clean look of the structure.
Being environmental friendly and of very low odour is it easy to apply.

Faircoat Dampproof is a 2 component material off white colour material. The Base and hardener is required to be mixed using a mechanical tool. The component can be thinned down by adding water to it, not more than 20-30% by volume of total material. To make the surface more even and to achieve a putty like finish add white cement by 20-30%.

Before applying Faircoat Dampproof to the structure it is necessary to make sure that the substrate is completely free from any kind of contamination such as oil, grease, paint etc. After the surface cleaning is complete, it is required to fill all the hole on the substrate cause by air trapped on the face of the formwork during pouring or any kind of pin holes present using Fairscreed VF (a concrete repair compound).

Minimum two coats are required to achieve the desired results. The pot life of Faircoat Dampproof is 80 minutes at 20ºC. Apply the first coat using a spray (airless), brush or roller. After the application of first coat to achieve a non slip finish spread silica sand on the wet surface and let the surface dry for a minimum of 18 hours before applying 2nd coat. The overall thickness of both the coats shall be 200-250 micron, with and approximate coverage of 0.20 – 0.25kg/m2.
In case the substrate is in damp condition a priming material such as Safecore WB primer shall be applied before the application of 1st coat of Faircoat Dampproof.

Salient Features:
• Provides excellent resistance to water, oil , grease and other solvents etc
• Odourless material
• It is Non flammable, Non toxic and Non- Hazardous
• It is easily cleanable and possesses anti fungal properties
• It can be applied on both dry and damp surfaces
• Have good adhesion to concrete

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14 Dec

FLOWGROUT HES – CEMENTITIOUS, HIGH EARLY STRENGTH, FLOWABLE FAST SETTING GROUT

Benefits
1. High early strength (even at low temperatures).
2. Very good flow characteristic.
3. Fast set times & fast strength gain.
4. Consistency can be adjusted as per requirement.
5. High 28 day strengths.
6. Does not bleed or segregate.
7. Very good impact and thermal resistance.
8. Non corrosive to steel or iron.
9. Excellent bond strength.
10. Pre-packed factory controlled to overcome site batched variations
11. Does not contains any corrosive chemicals

Description
FLOWGROUT HES is a blend of special cement, selected and graded aggregates and Fairmate admixtures, enabling it to achieve high strengths in short time frame.

Recommended Uses
FLOWGROUT HES is useful for wide range of applications where fast strength is required, like:
1. Machine bedplates.
2. Anchoring bolts.
3. Bridge bearing pads.
4. Pre-cast concrete sections.
5. Cavities, gaps and recesses.

Application Instructions
Surface Preparation: All surfaces must be clean, sound and free from dust, ice, oils, grease or other surface contaminants such as curing membranes and form release agent etc. Bolt holes and fixing pockets should be free of dirt and debris by air blasting. For maximum bond, surfaces should be abraded or roughened, preferably by mechanical means such as needle gun, grit blasting, grinding etc. All prepared surfaces must be saturated with water several hours prior to grouting, ensuring it is free of any surface water or puddles.

Temperature control :
Temperature affects setting time and rate of increase for strength. For optimum performance maintain grout, concrete and/or steel substrates within the range of 25-30ºC prior to, during, and for 48 hours after placement of the grout.

Mixing Equipment :
FLOWGROUT HES is must be mechanically mixed using a mechanical grout mixer or a suitable drum mixer. The grout mixer will reduce the chances of the mix becoming lumpy or aerated.

Mixing Method:
1) 4 Liters of clean water per 25 kg bag of grout.
2) Add the powder component to approximately 80% of the total amount water component while mixing.
3) Add the remaining 20% of the water component to the grout at a steady rate while continuing to mix.
4) Mix until the grout appears homogenous (3-5 minutes). Allow to stand so any entrapped air can escape. Do not add more water to increase flow of the grout if a mix has stiffened due to time delays. If the grout is unworkable discard.

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10 Dec

FAIRCURE WC – WHITE PIGMENTED CONCRETE CURING AID

Buildings have major environmental impacts over their entire life cycle. Resources such as ground cover, forests, water, and energy are depleted to give way to buildings. A green building depletes the natural resources to the minimum during its construction and operation. The aim of a green building design is to minimize the demand on non-renewable resources, maximize the utilization efficiency of these resources, when in use, and maximize the reuse, recycling, and utilization of renewable resources. It maximizes the use of efficient building materials and construction practices; optimizes the use of on-site sources and sinks by bio-climatic architectural practices; uses minimum energy to power itself; uses efficient equipment to meet its lighting, air-conditioning, and other needs; maximizes the use of renewable sources of energy; uses efficient waste and water management practices; and provides comfortable and hygienic indoor working conditions. In sum, the following aspects of the building design are looked into in an integrated way in a green building.

* Site planning
* Building envelope design
* Building system design ((HVAC) heating ventilation and air conditioning, lighting, electrical, and water heating)
* Integration of renewable energy sources to generate energy onsite.
* Water and waste management
* Selection of ecologically sustainable materials (with high recycled content, rapidly renewable resources with low emission potential, etc.).
* Indoor environmental quality (maintain indoor thermal and visual comfort, and air quality)

DESCRIPTION:
FAIRCURE WC is supplied as a white pigmented, non-staining, non toxic aqueous solution which when applied to fresh concrete surfaces, reacts with free lime and seals the pores, thus reducing the evaporation of water from the mix which assists curing process and increasing durability. Applied surfaces can be easily identified due to white pigment. Only single coat is sufficient for complete curing process eliminating the water curing.

USES:
FAIRCURE WC is a white pigmented concrete curing aid which eliminates water curing and when applied to structures can be identified easily. It helps the curing process by preventing evaporation and helps to attain strength and durability. Used for large concrete surface areas such as floors, screeds, granolithic topping, sloped slabs and vertical structures.

BENEFITS:
* Ready to use
* Can be easily applied with brush or spray.
* Can be easily identified
* Does not form film
* Single coat application
* Replacement of water curing
* Cost effective
* Non-toxic and non flammable
* Chloride free.

INSTRUCTIONS FOR USE
FAIRCURE WC should be stir before use to ensure dispersion of settled material. Apply in a continuous film using a high volume low pressure spray. At the time of spraying, nozzle of spray should be held approximately 450 mm from the concrete surface and should be sprayed evenly on the concrete surface. After spraying, no further application of water or other material is necessary to ensure further curing. When used as a curing aid, apply to edges after forms are removed under the conditions of excessive heat or drying wind, polythene, sheet may be used to cover the surface after application of FAIRCURE WC.

Equipment
Designed for ease of use and spray-ability. Application can be achieved using either hand or power operated pressure spray equipment with fan-type nozzle attachments. FAIRCURE WC may also be applied by brush or roller.

PACKING & COVERAGE: FAIRCURE WC is supplied in 1, 50, 10, 50, 100, 200 liters carboys. FAIRCURE WC will cover an area of 5 to 6 m² per litre with specified single coat.

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23 Oct

PERVIOUS CONCRETE

Pervious Concrete is a special type of concrete that has a high porosity so that water can percolate through it easily. The major advantage of this type of concrete is that it can be used in the areas where it is very important to remove the stagnant and there is no proper draining facility for removal of water.

The pervious concrete is made only by implementation of course aggregates and cement for binding the aggregates. The fine aggregates are not used so that the pores between the course aggregates are not blocked. This pore serves as a gateway for the water to percolate through the concrete substrate.

Pervious concrete is used in parking area, subways and residential streets and walkways. The pervious concrete s used in a wide range for stromwater management. It is one of the sustainable product and concrete of future generation.

History Pervious concrete was first used in the 1800s in Europe as pavement surfacing and load bearing walls. It can also reduce city temperatures and alleviate urban hot island phenomena. Pervious concrete was first invented in Britain in 1824. It was first introduced into the United States in the mid-1970s and has since been rapidly developed. The Sponge City was introduced in China in approximately 2012.

Need of Pervious Concrete A large amount of rain water ends up falling on impervious surfaces such as parking lots, drive ways, sidewalks rather than soaking into soil. This creates an imbalance to the natural ecosystem and leads to the host of problems such as erosion, flood, and groundwater level depletion and pollution of rivers. The best solution to avoid this is to alter the impervious construction surface such as concrete and asphalt by the pervious concrete. Pervious concrete also acts as a filter which removes the debris from the flood to enter into the rivers and ground water and recharge the water level.

Properties of Pervious Concrete It has just enough cement paste to bind the aggregate with each other. The aggregates that are used should be only course aggregate and fine aggregate is avoided.

Fresh Concrete Property: The plastic pervious concrete mixture is stiff compared to traditional concrete. The slump that is measured is 30 mm which is enough for placing the concrete.
However, slump of pervious concrete has no correlation with its workability it is not be specified as an acceptance criterion.

Hardened Concrete Property:
The density of the concrete is found to be 1800 kg/M3.
The void contents of the pervious concrete ranges from 20 to 25%.
Permeability:
Typical flow rates for water through pervious concrete are 120 L/m²/min.

Application
1.Low-volume pavements and parking lots
2.Residential roads, alleys, and driveways
3.Sound barriers
4.Slope stabilization structures
5.Sidewalks and pathways
6.Patios, tennis courts, swimming pool decks
7.Pavement edge drains and gutters
8.Seawalls, reefs and other hydraulic structures
9.Sidewalks and pathways
10.Foundations / floors for greenhouses, fish hatcheries, aquatic amusement centers, and zoos
11.Swimming pool decks

Benefits
1.Reduces runoff from site.
2.Helps in unchanging ground water.
3.Eliminates need for retention ponds & other costly storm water management practices.
4.Provides for more efficient use of land development.
5.Water resources are conserved.
6.Adjacent trees and vegetation are allowed more rainwater.
7.The permeability of pervious concrete provides increased safety for drivers

Video Link:

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09 Sep

CEMSCREED FAIRING COAT

CEMSCREED FAIRING COAT is acrylic polymer modified cement based fairing coat. Its main purpose is to prepare concrete surfaces prior to application of a protective coating system. It just requires addition of sufficient quantity water and ready to use. When it is applied on concrete surface, it fills the surface irregularities up to 3mm. The specially selected and formulated polymer present in CEMSCREED FAIRING COAT eliminates the curing for internal application.

CEMSCREED FAIRING COAT is ideal for filling blow holes and all surface blemishes on concrete. It can be used on concrete structures like beam, slab, column, concrete walls, etc.

SALIENT FEATURES
•Requires only the addition of mixing water
•Excellent adhesion to concrete
•Excellent resistance to freeze / thaw action and carbonation
•Reduces ingress of water borne salts, such as chlorides
•Reduces atmospheric / chemical attack
•Reduce shrinkage
•Ensures good fair-faced concrete

APPLICATION PROCEDURE

1. Surface preparation
•Remove all dust, dirt, loose particles from the surface by means of oil free compressed air.
•Remove any corrosion deposits, paint coating, oil, grease, and algae by means of wire brush or any appropriate liquid.
•Wet the surface with water and remove access water before application of CEMSCREED FAIRING COAT.

2. Mixing
•Small quantity mixing can be done in drum mixer or bucket.
•Add 1 part of water in a clean container and slowly add 3 parts of CEMSCREED FAIRING COAT in it.
•Thoroughly mix it until homogeneous and smooth mix is achieved.
•For large quantity mixing, must be done in mechanical mixer.
•Add 8.75 litre of water in mixer drum and operate the machine.
•Now add 25kg bag of CEMSCREED FAIRING COAT in that mixer and continuously mix it for 3-5 minutes until homogeneous mix is achieved.

3. Application
•Apply prepared mixture on surface in 3mm thickness with help of steel trowel.
•Let it set partly, after that, apply a smooth coat over it.
•For very smooth surface, water can be sprinkled over it before final coating.

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12 Aug

FAIRCOAT Anti-Carbonation, Protective, Decorative Coatings for Interior & Exterior concrete surfaces

In today world, concrete is the most used material / product in construction industry. Concrete structures exposed to atmospheric carbon dioxide emitted from various sources, in presence of moisture / water, atmospheric carbon dioxide diffuses slowly through the concrete and the process of carbonation is initiated, the pH of concrete slowly turns acidic and starts rusting the reinforcing steel bars. Anti-carbonation coatings are used as surface treatments that have a high resistance to carbon dioxide. They shield the concrete from carbonation by acting as a barrier. For example, Fairmate’s ‘FAIRCOAT’ is well known and is protecting several renowned structures in India.
Features of FAIRCOAT Anti-Carbonation Coatings
FAIRCOAT is a smooth protective, decorative anti-carbonation coating for interior & exterior surfaces with exceptional weathering characteristics. It is based on aliphatic elastomeric acrylic. It has been specially designed for the decoration and protection of concrete against attack from atmospheric carbon dioxide, airborne chlorides, acid rain, weathering etc. When it is applied on surface, it forms a flexible layer allows the surface to breath and acts as carbon dioxide barrier thus protecting the concrete in aggressive weather conditions. Properties include the following:

• Anti-carbonation properties
• Excellent waterproof coating
• High flexibility with crack bridging capabilities up to 2mm
• UV resistant
• Excellent bonding characteristic with the substrate
• Chloride ion diffusion is zero as per ASTM C 1202
• Resistance to carbon dioxide diffusion is > 50mm thickness of equivalent air layer as per EN 1062
• Non-toxic and non-flammable
• Good weathering properties (anti-algal & anti-fungal).

Concrete is a highly alkaline material and if un-carbonated it has a pH in the region of 12.6. Carbonation starts on the surface of the concrete and can ultimately reach the depth of the steel reinforcement within the concrete. The alkaline state of the concrete provides a passive resistive layer to the surface of the steel reinforcement that prevents corrosion.
Once concrete comes into contact with carbon dioxide and other pollutants within the air, then a reaction may occur. Carbon dioxide can form carbonic acid with the water in the cement that then neutralizes the alkaline state of the concrete. If this happens, then carbonation moves through the concrete as a front that gradually reduces the pH value to 8pH; neutral is 7pH. However, corrosion to the reinforcement can occur if the pH value falls below 11pH.
Carbonation occurs when carbon dioxide reacts with calcium hydroxide of concrete and deposits as calcium carbonate, which reduces the protection of embedded steel reinforcement. This, in turn, results in reinforcing steel becoming susceptible to attack by water and oxygen, causing corrosion of the steel and eventually spalling of the concrete.

Application Areas
Existing Building & Bridges: It can be applied as a protective coating in existing buildings and bridges to protect them from carbon dioxide, air borne chloride, and rain.
New Buildings & Bridges: FAIRCOAT can be applied as an anti-carbonation coating in new buildings and bridges, which will enable it to resist attack by carbon dioxide, airborne chloride, and rain.
Interior Decoration of Buildings: As FAIRCOAT is non-flammable and has excellent waterproof characteristics, it can be used in interior decoration.
To achieve effective anti-carbonation coating, a two-coat application is recommended. FAIRCOAT covers 3-4m2 per kg with a recommendation of two coats for a dark shade. The surface texture and porosity must be taken into account while estimating quantities.
For more details visit: www.fairmate.com or email: enquiry@fairmate.com

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03 Aug

Polyurethane Coating for Protecting Multistory Buildings

Waterproofing is a fundamental construction requirement. Modern buildings are waterproof, using membranes and coatings to protect the integrity of the structure. However, every year a large number of households and commercial premises report damage and problems that may be associated with inadequate waterproofing of buildings. If you do not stop the penetration of water on time, it will cause serious damage to the building. The service life of a structure depends on its stability, and this is what affects the ingress of water. Therefore, the waterproofing of the building is very important, and in recent times more attention has been paid to it.
Polyurethane is a rather popular choice for waterproof coatings due to its ease of installation. Unlike other waterproofing systems, polyurethane application requires comparatively less skill and supervision. FAIRMATE offers innovative technologies for waterproofing all types of structures. One such product is WATERGUARD PU MEMBRANE.

Properties of WATERGUARD PU MEMBRANE
It is a polyurethane based liquid applied single component elastomeric waterproofing membrane. It cures by reaction with atmospheric moisture to form a tough, elastomeric, waterproof membrane. The product is designed for use on horizontal and vertical surfaces, covered by a protective screed or render.
WATERGUARD PU MEMBRANE is used to provide continuous, seamless, water and vapour proof membrane for concrete. Typical applications will include roofs, podiums, balconies, floor slabs, suspended floors, patios, bathrooms, inspection pits, swimming pools and bridge decks. Properties include the following:
• Excellent crack bridging properties up to 2mm
• Resists deterioration from dilute acids and alkali, oil, salts, bacteria, and common fuels.
• Gives long term resistance to ponded water
• Membrane can stretch with movement in the substrate due to high elongation
• Single component, Easy to applied by roller, brush, or airless spray

Application Areas
Foundations & Basement: WATERGUARD PU MEMBRANE can be applied as waterproofing barrier in basement & foundation, which will enable it to resist attack by penetration of surrounding moisture.
Kitchens & bathrooms: WATERGUARD PU MEMBRANE can be applied as waterproofing coating in Kitchens & wet areas like bathrooms, which will enable it to resist attack by ingress of water.
Car Park decks & terraces: As it gives long term resistance to ponded water, it can be applied as waterproofing barrier in car Park decks & terraces which are directly exposed to weather.

For more details visit: www.fairmate.com or email: enquiry@fairmate.com

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19 May

READYCON SSC – Self Smoothing Concrete

READYCON SSC is a proportional blend of high-quality materials including well-graded fine and coarse aggregates, ordinary portland cement & special concrete admixtures. After mixing with water at the site Readycon is designed to produce a concrete mix that’s easy to work with & provides excellent strength.
Readycon makes it particularly suited for concrete jobs in & around home small concrete projects like sidewalk or driveway repairs, bags of premixed concrete can be a money-saving alternative to buying ready mix bulk concrete.

It is used in the construction of columns, beams, decks, Mass concreting, can be used in floor laying works with efficiency for pavement concrete,

ADVANTAGES
o Makes concrete denser hence durability increases
o Improves workability & high efficiency
o Quality and Consistency
o Environment Friendly
o Convenient Delivery
o Versatility
o Reduced Wastage
o Reduced Life-Cycle Cost
o Ideal for columns, beams, decks

DESCRIPTION
There is a two types of READYCON SSC -are available based on compressive strength requirements.
• READYCON SSC –35
• READYCON SSC – 50

TYPICAL APPLICATION
Commercial:
Exterior and interior floors, polished concrete, slabs, parking areas and roadways.
Residential:
Driveways, sidewalks, pool construction, basements, colored concrete, foundations, drainage, etc.
Warehouse & Industrial:
Light- to heavy-duty loaded floors and roadways.

Typical Compressive strength of Readycon

APPLICATION PROCEDURE
o First add half of the water in the mixing container of the total qty.
o Then Open a bag of READYCON SSC and pour it into your mixing container.
o Turn the mixer on and allow the concrete to mix for about a minute and then add the water as necessary.
o Mix the concrete for about 5-7 minutes, until a uniform, workable consistency is achieved.
o If additional water is needed, add small amounts of water sparingly, and allow mixing properly.
o Keep the mixer running and dump the concrete into a wheelbarrow for transporting to your work area.

TYPICAL RESULT WITH USE OF READYCON SSC PRODUCTS
o The water qty is determined by the gross weight of the bag.

Recommended water addition ratio:
o The addition of 4.5 liters of water to a 50 kg bag of READYCON SSC according to the site requirements & workability will produce around.

COVERAGE:
o 45 X 50 kg bag required one cubic meter.
Packing: – 25 & 50kg Bag

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11 May

READYCON –Ready to use Premixed Concrete

Readycon is a proportional blend of high quality materials including well graded fine and coarse aggregates, ordinary portland cement & special concrete admixtures. After mixing with water at site Readycon is designed to produce a concrete mix that’s easy to work with & provides excellent strength.
Readycon make it particularly suited for concrete jobs in & around home small concrete projects like sidewalk or driveway repairs, bags of premixed concrete can be a money saving alternative to buying ready mix bulk concrete.
It is used in construction of columns, beams, decks, Mass concreting, can be used in floor laying
Works with efficiency for pavement concrete,
Salient features

• Hard wearing and durable
• Ready to use – just add water
• High performance product
• Convenient & easy to use
• No effect on concrete setting in winter season
• Assured quality
• Factory controlled hence consistent quality
• No waste
• No noise
• No dust

READYCON Mix is ideally suited for many home maintenance and renovation requirements such as building path ways, mower strips, fish ponds, securing posts and clothes hoists in the ground, small concrete slabs, and small project brick work footings and repair work to concrete.

APPLICATIONS
• First add half of water in the mixing container of the total qty.
• Then Open a bag of READYCON and pour it into your mixing container.
• Turn the mixer on and allow the concrete to mix for about a minute and then add the water as necessary.
• Mix the concrete for about 5-7 minutes, until a uniform, workable consistency is achieved.
• If additional water is needed, add small amounts of water sparingly, and allow mixing properly.
• Keep the mixer running and dump the concrete into a wheelbarrow for transporting to your work area.

PROPERTIES:
Density: 2.2 kg/lit
Flexural Strength: 3 to 5 Mpa increased.
YIELD
• 50.0 kg bag yields approximately 0.68 cu ft

COVERAGE:
45 X 50 kg bag required one cubic meter.
INFORMATIONS

Packing:- 50kg Bags

Quantity Coverage:- The addition of 4.5 liters of water to a 50kgs bag of READYCON according to the site requirements & workability will produce around

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05 May

Speciality Concrete Admixture – Polycarboxylate Ether

Chemical admixtures are usually added as liquids or powders in relatively small quantities and may be used to modify the properties during the plastic or hardened state of concrete. Chemical admixtures can be divided into five types: accelerating, retarding, water reducing/plasticizing, air-entraining, and waterproofers. One such chemical admixture specially developed is the Modified carboxylic ether admixture. It offers much larger flexibility in molecular design. Polycarboxylate ethers (PCE) contain groups with polyoxyalkylene, especially polyethylene or polypropylene glycol groups as well as carboxylic acid and/or carboxylic acid anhydride monomers. Fairmate is also manufacturing this product. Fairmate’s Brocrete SCC is a specially formulated admixture based on modified carboxylic ether. It produces flowing concrete that can consolidate under its own weight. It is supplied as a yellowish or whitish colored liquid, miscible with water. It is specifically designed to flow easily through highly congested, heavily reinforced areas.

Benefits of Brocrete SCC

● Reduce labour – due to the ease of placement, large pour sizes are achievable with reduced labour and plant requirements
● Noise – eliminating traditional methods of placing and finishing concrete reduces noise, which is particularly important in inner-city and built-up residential areas
● Flexible placing – ideal for jobs with difficult access where longer pumping distances are involved
● Health and Safety – reduced labour and plant requirements lead to reduced health and safety hazards
● Reduce capital cost and maintenance on formwork
● Increase durability and lower permeability

Applications of Brocrete SCC

● Areas of complex formwork
● Areas of congested reinforcement
● Mass fill pours
● Can be used both horizontally and vertically

Packing and Dosage of BROCRETE SCC

It is supplied in 50, 100, 200, 225 kg carboys, and in bulk quantity on request. The normal dosage is about 0.6%-1.5% by weight of cementitious material. However, the optimum dosage is to be determined by site trials.

Fairmate range of admixtures

Fairmate produces a variety of chloride-free and chloride-based concrete admixtures for increasing the workability of concrete which includes Normal plasticizers, Superplasticizers, Retarders, Slump retainers and Accelerators etc. It also includes Fourth generation concrete Admixtures which ensure very high slump retention and early strength. It also includes mineral admixtures like Micro silica, Fly Ash, Cellulose fiber, Polypropylene fibre & Steel fibre. Admixtures for plasters for better consistency.

For more details visit: www.fairmate.com

Email: enquiry@fairmate.com

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