Admixture

FAIRCRETE W

CHLORIDE BASED ACCELERATING PLASTICISER

Accelerating admixtures affect the rates of reactions between cement and water to give an overall increase in the hydration rate. Thus, the use of accelerators in concrete provides a shortening of setting time and/or an increase in early strength development.
FAIRCRETE W is Chloride based plasticiser for Accelerating the setting time of plain cement concrete for early development of strength. It is ideal for providing increased resistance to frost damage during and after construction of hollow blocks.

SALIENT FEATURES OF FAIRCRETE W,

• Increases the rate of strength development.
• Increases density.
• Accelerates the hardening of floors and screeds.
• Accelerates the setting time of concrete.
• Resistant to freezing in cold weather concreting.
• Can be used for P.C.C. Work.
• Ideal for hollow blocks and concrete bricks.
• Allows continue placing of concrete at low temperature.

HOW TO MIX,
FAIRCRETE W should be directly added to the mix preferably with the mixing water. The optimum dosage rate should be determined by site trials.

FAIRCRETE W can be used,
• Resist the effect of frost.
• Increase the rate of strength development.
• Concreting can be done in cold weather, Mass concreting under seawater, and concrete hollow block manufacturing.

DOSAGE & PACKING

• 600 ml to 1000 ml per 50 kg of cement.
• 1,5,10,50,100ltr. carboys.

FAIRPLAST IP

WATERPROOF PLASTER ADDITIVE

FAIRPLAST IP is high workable mortar plasticizer cum waterproof plaster additive in powder form which should be dry mixed in a mortar. It gives better consistency, prolonged workability, and smooth & creamy mortar even with harsh sand. It introduces air into the mortar in the form of extremely fine and evenly dispersed bubbles. This entrained air imparts improved workability which, due to the stability of the tiny bubbles, prevents premature stiffening and avoids the need for repeated “knocking up”.
The hardened mortar bubbles provide a cautionary effect in screeds or renders. Capillary channels are also made discontinuous by the formation of bubbles, thus reducing the penetration of water.

SALIENT FEATURS OF FAIRPLAST IP,
• Prolonged workability, ease to handle mortar.
• Easier spreading of mortar and easy placing of bricks and blocks
• Reduces mortar droppings from surface
• Greater resistance to frost damage during construction
• Protection against freeze-thaw damage after construction
• Reduces permeability hence ensures waterproof plaster
• Increases yield of mortar results into cost benefits
• Reduces drying shrinkage cracks.
• Chloride free and hence no risk of corrosion.

FAIRPLAST IP is suitable for use with sand/cement plaster where it is required to reduce permeability. It can also be used in external plastering of roof and balcony screeds, plastering of basements and tanks, and external masonry walls.

HOW TO MIX:
Measure required quantity of sand, aggregate with cement. Then sprinkle proper amount of FAIRPLAST IP over the cement. Mix properly and then add required quantity of water to it.

PACKING & DOSAGE
200gms pouch, 1 kg pouch, 5kg, 25kg HDPE bags.
Dosage: 200gms per 50 kg cement.

FAIRFIBRE

FIBRE REINFORCEMENT FOR CONCRETE AND MORTAR

Fiber-reinforcement concrete and mortar are ideal for improving the durability and toughness performance of concrete and mortar. Fibers in concrete help reduce shrinkage cracks, increase strength, and increase energy absorption. FAIRFIBRE is a unique specially treated chemically inert fiber reinforcement for concrete and mortar which instantly disperses into the mix.

FAIRFIBRE is recommended where the objective is to control temperature/shrinkage cracking while improving basic durability. Also, it improves the tensile and compressive strength of concrete and mortar, minimizes cracks, and reduces permeability in the mix. It reduces the rate of heat evolution, spreading heat of hydration over a longer period & reducing thermal cracking effects. FAIRFIBRE is non-toxic and non-flammable.

FAIRFIBRE is easily and instantly disperses in to the mix. It reduces permeability hence ensures water tightness & reduces density & ensures more yield of mix & also reduces number of construction joints in floor.

SALIENT FEATURS OF FAIRFIBRE,
There are multiple reasons for adding fibers in concrete,
• Improves tensile and compressive strength
• Arrest drying shrinkage cracks
• Minimises steel reinforcement in industrial floors
• Improves durability
• Free from corrosive substances.
• Good resistance to impact and abrasion.
• Increases fatigue resistance & toughness.
• Non-corrosive, non-magnetic, chemically inert and 100% alkali proof so no reaction with aggregate and cement alkalies

It can be used for internal plaster, External plaster, Concrete repairs, Terrace slab, driveways, sidewalks, Industrial floors, Concrete roads, precast concrete, railway sleepers etc.

PACKING & DOSAGE
For optimum performance 125gms pack should be used with 50 kg. of cement. Generally it should be used 0.2% to 0.6% by weight of cement depending on the required performance. FAIRFIBRE is supplied in 125gms & 900gms pack

FAIRFIBRE P

POLYESTERFIBRE REINFORCEMENT FOR CONCRETE AND MORTAR

Normally concrete structures have high compressive strength but low tensile strength. Polyester fiber increases the properties of concrete such as compressive strength, tensile strength, impact strength & abrasion resistance. Fibers provide support to concrete in all directions by equally distributing throughout the matrix. It also prevents the problem of corrosion.
FAIRFIBRE P is a specially designed polyester fiber that instantly disperses out through the mix and improves and increases the compressive & tensile strength of concrete and mortar. It highly improves the durability of the structure and prevents the shrinkage cracks which are developed during curing making the concrete structure and plaster stronger. It prevents moisture from entering through out the concrete and mortar structures. FAIRFIBRE P also works as a secondary reinforcement in concrete.

SALIENT FEATURES,
• Prevents shrinkage cracks
• Improves tensile and compressive strength
• Reduces water permeability
• Helps prevent the corrosion of steel for primary reinforcement of concrete and mortar
• Improves life of structure
• Reduces density ensures more yield of mix.
• Minimises steel reinforcement in industrial floors
• Cost effective
• Environmental friendly
• Non-hazardous
• Disperses and separates in the dry ready mix easily
• Economical
• Increases flexibility of concrete

It is used for Concrete blocks, Railway sleeper, Roads & pavements, Bridges & dams. It is also use for Slabs, Footings, Foundation, walls and tanks, Manhole covers & tiles etc., PCC & RCC plastering, Pipes & beams.
PACKING & DOSAGE
FAIRFIBRE P is supplied in 125 gms pack. The addition rate of FAIRFIBRE P varies with grade of concrete and mortar. For optimum performance 125 gms pack should be used with 50 kg. of cement.

SUGARCANE TO SUPER PLASTICIZER (Bio-based PCE)

We are very proud to announce that Fairmate Chemicals is making the complete range of polycarboxylate ether with a capacity of 40,000 MT per year. We have also developed bio-based PCE that reduces the environmental impact to a great extent. Hence, our entire range of BROCRETE products is made from bio-based PCE.

The availability of renewable raw materials is a concern for all. The need to reduce the carbon footprint in the construction chemical industry has pushed us to use environmentally friendly bio-based raw materials for producing superplasticizers with a low carbon footprint. Sugarcane by-products after sugar production can be effectively used for making superplasticizers for concrete.

Considering we are using the material which has no particular use after sugar production. We are reducing waste and making an effective bio-based product for the better. Raw materials used for manufacturing superplasticizers based on crude oil have a carbon content of more than 80% compared to bio-based raw materials.

By using bio-based materials for making superplasticizers, we are moving towards an environmentally friendly and sustainable product.

PERVIOUS CONCRETE

Pervious Concrete is a special type of concrete that has a high porosity so that water can percolate through it easily. The major advantage of this type of concrete is that it can be used in the areas where it is very important to remove the stagnant and there is no proper draining facility for removal of water.

The pervious concrete is made only by implementation of course aggregates and cement for binding the aggregates. The fine aggregates are not used so that the pores between the course aggregates are not blocked. This pore serves as a gateway for the water to percolate through the concrete substrate.

Pervious concrete is used in parking area, subways and residential streets and walkways. The pervious concrete s used in a wide range for stromwater management. It is one of the sustainable product and concrete of future generation.

History Pervious concrete was first used in the 1800s in Europe as pavement surfacing and load bearing walls. It can also reduce city temperatures and alleviate urban hot island phenomena. Pervious concrete was first invented in Britain in 1824. It was first introduced into the United States in the mid-1970s and has since been rapidly developed. The Sponge City was introduced in China in approximately 2012.

Need of Pervious Concrete A large amount of rain water ends up falling on impervious surfaces such as parking lots, drive ways, sidewalks rather than soaking into soil. This creates an imbalance to the natural ecosystem and leads to the host of problems such as erosion, flood, and groundwater level depletion and pollution of rivers. The best solution to avoid this is to alter the impervious construction surface such as concrete and asphalt by the pervious concrete. Pervious concrete also acts as a filter which removes the debris from the flood to enter into the rivers and ground water and recharge the water level.

Properties of Pervious Concrete It has just enough cement paste to bind the aggregate with each other. The aggregates that are used should be only course aggregate and fine aggregate is avoided.

Fresh Concrete Property: The plastic pervious concrete mixture is stiff compared to traditional concrete. The slump that is measured is 30 mm which is enough for placing the concrete.
However, slump of pervious concrete has no correlation with its workability it is not be specified as an acceptance criterion.

Hardened Concrete Property:
The density of the concrete is found to be 1800 kg/M3.
The void contents of the pervious concrete ranges from 20 to 25%.
Permeability:
Typical flow rates for water through pervious concrete are 120 L/m²/min.

Application
1.Low-volume pavements and parking lots
2.Residential roads, alleys, and driveways
3.Sound barriers
4.Slope stabilization structures
5.Sidewalks and pathways
6.Patios, tennis courts, swimming pool decks
7.Pavement edge drains and gutters
8.Seawalls, reefs and other hydraulic structures
9.Sidewalks and pathways
10.Foundations / floors for greenhouses, fish hatcheries, aquatic amusement centers, and zoos
11.Swimming pool decks

Benefits
1.Reduces runoff from site.
2.Helps in unchanging ground water.
3.Eliminates need for retention ponds & other costly storm water management practices.
4.Provides for more efficient use of land development.
5.Water resources are conserved.
6.Adjacent trees and vegetation are allowed more rainwater.
7.The permeability of pervious concrete provides increased safety for drivers

Video Link:

READYCON –Ready to use Premixed Concrete

Readycon is a proportional blend of high quality materials including well graded fine and coarse aggregates, ordinary portland cement & special concrete admixtures. After mixing with water at site Readycon is designed to produce a concrete mix that’s easy to work with & provides excellent strength.
Readycon make it particularly suited for concrete jobs in & around home small concrete projects like sidewalk or driveway repairs, bags of premixed concrete can be a money saving alternative to buying ready mix bulk concrete.
It is used in construction of columns, beams, decks, Mass concreting, can be used in floor laying
Works with efficiency for pavement concrete,
Salient features

• Hard wearing and durable
• Ready to use – just add water
• High performance product
• Convenient & easy to use
• No effect on concrete setting in winter season
• Assured quality
• Factory controlled hence consistent quality
• No waste
• No noise
• No dust

READYCON Mix is ideally suited for many home maintenance and renovation requirements such as building path ways, mower strips, fish ponds, securing posts and clothes hoists in the ground, small concrete slabs, and small project brick work footings and repair work to concrete.

APPLICATIONS
• First add half of water in the mixing container of the total qty.
• Then Open a bag of READYCON and pour it into your mixing container.
• Turn the mixer on and allow the concrete to mix for about a minute and then add the water as necessary.
• Mix the concrete for about 5-7 minutes, until a uniform, workable consistency is achieved.
• If additional water is needed, add small amounts of water sparingly, and allow mixing properly.
• Keep the mixer running and dump the concrete into a wheelbarrow for transporting to your work area.

PROPERTIES:
Density: 2.2 kg/lit
Flexural Strength: 3 to 5 Mpa increased.
YIELD
• 50.0 kg bag yields approximately 0.68 cu ft

COVERAGE:
45 X 50 kg bag required one cubic meter.
INFORMATIONS

Packing:- 50kg Bags

Quantity Coverage:- The addition of 4.5 liters of water to a 50kgs bag of READYCON according to the site requirements & workability will produce around

Speciality Concrete Admixture – Polycarboxylate Ether

Chemical admixtures are usually added as liquids or powders in relatively small quantities and may be used to modify the properties during the plastic or hardened state of concrete. Chemical admixtures can be divided into five types: accelerating, retarding, water reducing/plasticizing, air-entraining, and waterproofers. One such chemical admixture specially developed is the Modified carboxylic ether admixture. It offers much larger flexibility in molecular design. Polycarboxylate ethers (PCE) contain groups with polyoxyalkylene, especially polyethylene or polypropylene glycol groups as well as carboxylic acid and/or carboxylic acid anhydride monomers. Fairmate is also manufacturing this product. Fairmate’s Brocrete SCC is a specially formulated admixture based on modified carboxylic ether. It produces flowing concrete that can consolidate under its own weight. It is supplied as a yellowish or whitish colored liquid, miscible with water. It is specifically designed to flow easily through highly congested, heavily reinforced areas.

Benefits of Brocrete SCC

● Reduce labour – due to the ease of placement, large pour sizes are achievable with reduced labour and plant requirements
● Noise – eliminating traditional methods of placing and finishing concrete reduces noise, which is particularly important in inner-city and built-up residential areas
● Flexible placing – ideal for jobs with difficult access where longer pumping distances are involved
● Health and Safety – reduced labour and plant requirements lead to reduced health and safety hazards
● Reduce capital cost and maintenance on formwork
● Increase durability and lower permeability

Applications of Brocrete SCC

● Areas of complex formwork
● Areas of congested reinforcement
● Mass fill pours
● Can be used both horizontally and vertically

Packing and Dosage of BROCRETE SCC

It is supplied in 50, 100, 200, 225 kg carboys, and in bulk quantity on request. The normal dosage is about 0.6%-1.5% by weight of cementitious material. However, the optimum dosage is to be determined by site trials.

Fairmate range of admixtures

Fairmate produces a variety of chloride-free and chloride-based concrete admixtures for increasing the workability of concrete which includes Normal plasticizers, Superplasticizers, Retarders, Slump retainers and Accelerators etc. It also includes Fourth generation concrete Admixtures which ensure very high slump retention and early strength. It also includes mineral admixtures like Micro silica, Fly Ash, Cellulose fiber, Polypropylene fibre & Steel fibre. Admixtures for plasters for better consistency.

For more details visit: www.fairmate.com

Email: enquiry@fairmate.com

FAIRCRETE 17

HIGH PERFORMANCE HARDENER, STRENGTHENER AND DENSIFIER FOR CONCRETE FLOOR

Description

Faircrete 17 is a silicate based clear liquid densifier when applied on concrete surfaces penetrates into the micro channels and seals against water and chemical attack and improves abrasion resistance.

Benefits

• Superior in performance over Sodium based systems
• Seals micro-channels in concrete against water penetration and chemical attack.
• Hardens – making concrete stronger and abrasion resistant.
• Dust proofs-creating a cleaner, healthier environment.
• Permanent – One penetrating application.
• Easy maintenance. Makes cleaning easier. Reduces staining.
• Satin sheen to concrete.

Recommended Uses

FAIRCRETE 17 is used for surface hardening of new and old concrete to prevent dust generation and to reduce wear, particularly on exposed concrete. Typical areas of application include warehouses, factories, platforms, car parks, corridors etc., on both new and existing concrete surfaces.

Application Instructions

Surface Preparation:
The substrate shall be thoroughly cleaned of all foreign materials such as bond breakers, curing agents, form release oils, dust, construction laitance by light mechanical grinding if required. Clean the surface with a high pH detergent and wash thoroughly. The surface shall be saturated with water and later excess water has to be removed.

Application:

A low pressure, high volume sprayer shall be used to apply FAIRCRETE 17 so as to form a glistening sheen and to ensure complete saturation of the surface. Enough FAIRCRETE 17 shall be applied to keep the surface wet for at least 20 minutes.

If applying by hand, spread the sprayed material with a lambs wool roller once or twice and then stop spreading. If spread excessively, it tends to dry in streaks. After 20 minutes, the excess material shall be removed and the surface shall be allowed to dry for 1 – 2 hrs. The floor is ready to use after the surface is dry. A light lithium residue may form on the surface after the floor is dry. This is the excess FAIRCRETE 17 liquid floor hardener which was not absorbed and can be removed by a stiff broom or power sweeper. For an immediate shine, FAIRCRETE 17 shall be allowed to dry overnight and then polished with a high speed buffer equipped with a black pad, followed by a red pad.

Sealing / Overcoating / Striping:

The treated surface can also be painted for striping as there will be no chemical incompatibility between FAIRCRETE 17 treated surface and these paints.

Maintenance:

Floors treated with FAIRCRETE 17 benefits from good routine maintenance. Regular scrubbing with a high pH detergent is recommended and can increase the shine. Tyre marks can be removed with a citrus type of cleaner. Oils and acids should be removed properly to prevent damage.

Packing and Coverage

Packing : FAIRCRETE 17 is supplied in 20 & 200 ltr containers.
Coverage : Spray applied – 10 – 12m² per Ltr on power trowelled surfaces. On textured surfaces the coverage will be much lower.

FAIRCRETE RMW

INTEGRAL WATERPROOFING ADDITIVE FOR CONCRETE AND PLASTER

Water leakage and seepage is the enemy of all structures. It is important to build correctly with due attention to water proofing of basements, exterior walls, roofs and building watertight pipelines. Large numbers of structures lack proper implementation and thereby have less life. If water enters and starts damaging any part of the structure, early repair action must be taken. For excessive damaged structure restoration may be possible by use of repair chemicals after ensuring structural safety.
We realize there is a need to provide building professionals with suitable specialized information to enable them to ensure higher life of all structures. FAIRMATE CHEMICALS PVT. LTD. is a step in that direction. In the developed countries, use of Construction Chemicals is quite extensive. India has to catch up with high growth rates in this field.
Leakage is a common problem in any home or structure, caused either by the age of the structure, or improper
construction and design methods. Some of the most common reasons for water leakage in structures are elaborated below:

1.Construction Practices

• Untrained man power
• Improper preparation of mortar and concrete mixes
• Use of excess water for to make mixes easily workable, which results in porous concrete, inviting leakage.
• Bleeding & segregation in concrete resulting in honey combing/voids
• Inappropriate compaction/vibration of concrete
• Inadequate curing in early and later stages
• Negligence in site supervision.

2.Inappropriate Material Selection

Enough care is not taken in specifying the correct construction materials such as :

• Right quality & grade of cement depending on service requirements
• Good quality crushed aggregates of various sizes depending on mix proportion
• Sand free from silt and other chemicals
• Potable water, i.e. water should not contain any chlorides, etc.
• Other chemical and mineral additives that can increase the durability of construction

3.Aggressive Climatic Conditions

Environment plays an important role in determining the durability of any structure. More aggressive the climate, more stringent is the precautions to be taken. Structures which are exposed to marine regions or situated in polluting industrial belts, are more prone to chemical attack.

4.Mechanical Damage

Concrete structures are not often used only for the purpose they have been designed, but subjected to forces such as excessive loading, impact, abrasion and other mechanical damages. As a result, structural cracks develop in slabs. These too contribute to the problem.

5.Inadequate Maintenance

Problems like cracks, dampness, etc. are neglected in the initial stages and timely corrective measures are not undertaken, ultimately leading to deterioration of the structure. It is advisable to undertake preventive maintenance and carry out timely repairs through a competent contractor, the correct specification for materials and methods, depending upon the problem.

Diagnosing the root cause of the problem is vital. Only then a suitable solution can be arrived.
The treatment will then be cost effective from the long term point of view. Repair or maintenance must be done

systematically as under:
Visual inspection

Non destructive testing as advised by a consultant or an expert, if required Once the diagnosis is done, a proper scheme can be made to undertake repair and rehabilitation work using suitable materials aided by construction chemicals.

Benefits
• Ensures perfect watertight structure
• Reduces water penetration
• Reduces mortar dropping , when used in plaster.
• Reduces CO2 attack.
• Contains no flammable ingredients and is non corrosive.
• Very low cost
• Increase plasticity of concrete, thus it flows easily without increase in water and better compaction is achieved.
• Does not affecting the setting time of the concrete and mortar.
• Becomes an integral part of the concrete.
• Reduces efflorescence.

Description

FAIRCRETE RMW is an integral, high performance waterproofing additive is based on high performance polymers, which reduces the permeability throughout the depth of concrete. It confirms to IS 2645 – 2003. FAIRCRETE RMW is approved by Bureau of Indian Standard vide ISI registration no.CM/L7648592.
FAIRCRETE RMW is unique liquid waterproofing additive for concrete. It consists of a water based suspension of inorganic waterproofing agents in a solution of various polymers and is added to the concrete during the batching process or in a ready-mix truck with full mixing capabilities. In addition to its water proofing characteristics FAIRCRETE RMW also significantly increases the compressive strength and freeze-thaw resistance of concrete and acts as a super plasticizer.

USES
FAIRCRETE RMW is used to minimize permeability and porosity of concrete and cement sand mortar. Useful product for water retaining structures like terrace, chajjas, water tanks, parapets, bathroom, toilets and industrial structures like reservoirs, cooling tower etc.,

APPLICATION

Plaster : FAIRCRETE RMW is ideal for use with all sand and cement mortars where it is required to reduce permeability to a minimum.

Concrete : FAIRCRETE RMW is recommended for all general concrete work where the risk of porosity and permeability must be minimised. Eg. basements, bund walls, tanks, balcony, floor and roof slabs.
The required quantity of FAIRCRETE RMW is measured and poured with the regular pouring of water in case of conventional concreting. Separate dispensing system is required for RMC plants.
FAIRCRETE RMW water mixture shall be added to the concrete or mortar and mixed thoroughly. Mixing shall be continued and further water shall be added until the required workability is obtained. The total amount of water added per mix in the initial batches shall be maintained for the remaining batches.

PACKING & DOSAGE
FAIRCRETE RMW can be added in 150-200ml per bag of cement. Optimum dosage is 150ml/50 kg. cement.
FAIRCRETE RMW is supplied in 150ml, 500ml, 1, 5, 10, 50, 100, 200 ltr. carboys.